Induction Heat Treating Services
Induction Heat Treatment Process
With 6 induction heat treating machines, we soften or harden metal through targeted heating, hardening, tempering, or annealing. We specialize in induction heat treating a range of metal parts, such as drive shafts, bearings, axel shafts, camshafts, and sprockets.
Induction Annealing for Metals
Our induction heat treatment process is best suited for enhancing the ductility of steel, stainless steel, and carbon steel parts without compromising on the dimensional stability of the materials. In addition, our induction heating process is environmentally friendly and offers higher heating intensity compared to conventional metal treatment techniques.
Induction Hardening Capabilities
Factors such as electrical properties of pieces, the coupling efficiency of coils, and the degree of temperature change required are taken into consideration during induction heat treatment. Our Zion Z scan induction heat treater features a 6 position rotary index table and easy-to-maintain hydraulics. The Zion Z scan induction heat treater is capable of heat treating pieces with diameters up to 1 1/4" and lengths up to 20".
Provide your design specifications for your piece part and allow us to generate a quote. Start this induction heat treating process by selecting the "Request information" button.
|Materials||Hot Rolled and Cold Rolled Steel Grades:
1000, 1018, 1045, 1035
1100, 1118, 1144, 1117, 1141
|Steel - 4140
Stainless Steel - 303, 304, ETD 150
|Induction Heat Treating Capabilities||Induction Annealing
Lawn Mower Cams
|Secondary Operations||Spline Rolling
|Material Thickness||Hexagons from 3/4" to 1-3/4"
Rounds from 3/8" to 2-1/32"
|Standard Bar Length||12'|
|Precision Dimensional Tolerance||0.002"|
|Induction Heat Treating Advantages|| Quality parts can be Heat Treated at High Production Rates
- Fast Startup
- Fast Heating
- Environmentally Friendly and Energy Efficient
- High Intensity Heat can be Targeted to Selective Sections on Metal Surfaces
- Desired Hardness Levels can be Precisely Controlled
|Acceptable Drawing File Formats||And Others
|Multi-Spindle Screw Machining Advantages||- Ideal for High Volume Production
- Consistently Accurate Results
- High Production Rate
|Quality Control Measures|| Continuous Improvement Program
Employee Training Programs
Fully Integrated Computerized SPC Capability
Investment in the Latest Quality Control Equipment
Organizational Commitment to Quality
Quality Incentive Programs
State-Of-The-Art Statistical Process Control Software
Vertical Integration of Processes (from cold drawing of steel to final assembly)
|Certifications||ISO 9001: 2008 Certified|
|Awards||Ashley Ward has received numerous Performance Awards from Whirlpool Corporation for its outstanding quality performance throughout the year.|
|Lawn & Garden
|Induction Heat Treaters||2 - Induction Heat Treatment Machines|
|1 - Zion Heat Treater Z scan||6 Position Rotary Table
Maximum Length: 20"
Maximum Diameter: 1 1/4"
Maximum Weight per Part: 5 lbs
|1 - Zion Horizontal Heat Treater||Auto loader
Maximum Length: 22"
Maximum Diameter: 0.625"