Induction Heat Treating Services

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Induction Heat Treated Parts 3
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Induction Heat Treated Parts
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Induction Heat Treatment

    

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PDFISO Certification (PDF - 196KB)
PDFFacilities List (PDF - 46KB)

With 6 induction heat treating machines, we soften or harden metal through targeted heating, hardening, tempering, or annealing. We specialize in heat treating a range of metal parts, such as drive shafts, bearings, axel shafts, camshafts, and sprockets.
Our induction heat treatment process is best suited for enhancing the ductility of steel, stainless steel, and carbon steel parts without compromising on the dimensional stability of the materials. In addition, our induction heating process is environmentally friendly and offers higher heating intensity compared to conventional metal treatment techniques.

Factors such as electrical properties of pieces, the coupling efficiency of coils, and the degree of temperature change required are taken into consideration during heat treatment. Our Zion Z scan induction heat treater features a 6 position rotary index table and easy-to-maintain hydraulics. The Zion Z scan induction heat treater is capable of heat treating pieces with diameters up to 1 1/4" and lengths up to 20".

Provide your design specifications for your piece part and allow us to generate a quote. Start this process by selecting the "Request information" button.

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Induction Heat Treating - Capabilities

Materials
Hot Rolled and Cold Rolled Steel Grades:
12L14
1000, 1018, 1045, 1035
1100, 1118, 1144, 1117, 1141
1200, 1215
8600, 8620
Steel - 4140
Stainless Steel - 303, 304, ETD 150
Carbon Steel
Aluminum
Brass
Bronze

Induction Heat Treating Capabilities
Induction Annealing
Induction Hardening
Induction Heating
Induction Tempering

Applications
Bearings
Hubs
Joints
Clutch Plates
Roller Pins
Shafts
Gears
Sprockets
Lawn Mower Cams
Truck Cams
Car Camshafts
Axel Shafts
Drive Shafts

Secondary Operations
Spline Rolling
Welding
Straightening
Centerless Grinding
Deburring

Other Capabilities
Assembly
Engineering
JIT Delivery
Outsourcing

Material ThicknessHexagons from 3/4" to 1-3/4"
Rounds from 3/8" to 2-1/32"

Standard Bar Length12'

Precision Dimensional Tolerance0.002"

Induction Heat Treating Advantages- Quality parts can be Heat Treated at High Production Rates
- Fast Startup
- Fast Heating
- Environmentally Friendly and Energy Efficient
- High Intensity Heat can be Targeted to Selective Sections on Metal Surfaces
- Desired Hardness Levels can be Precisely Controlled

Acceptable Drawing File Formats
DXF
JPG
Others
PDF

Quality Control MeasuresContinuous Improvement Program
Employee Training Programs
Fully Integrated Computerized SPC Capability
Investment in the Latest Quality Control Equipment
Organizational Commitment to Quality
Quality Incentive Programs
State-Of-The-Art Statistical Process Control Software
Vertical Integration of Processes (from cold drawing of steel to final assembly)

CertificationsISO 9001: 2000 Certified

AwardsAshley Ward has received numerous Quality Performance Awards from Whirlpool Corporation for its outstanding quality performance throughout the year.

Industries Served
Appliance
Automotive
Defense
Lawn & Garden
Marine
Medical

Equipment List

Induction Heat Treaters2 - Induction Heat Treatment Machines

1 - Zion Heat Treater Z scan6 Position Rotary Table
Maximum Length: 20"
Maximum Diameter: 1 1/4"
Maximum Weight per Part: 5 lbs

1 - Zion Horizontal Heat TreaterAuto loader
Maximum Length: 22"
Maximum Diameter: 0.625"

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Ashley Ward