Hydromat Rotary Transfer Machining
High-Volume Efficiency for Complex, Multi-Operation Parts
Ashley Ward uses Hydromat rotary transfer machining to produce complex parts at production scale. These Swiss-built rotary transfer machines perform multiple operations in one setup with steady accuracy, making them ideal for components that require features on several sides or on both ends. Our Hydromats support high-volume programs with fast cycle times, reliable throughput, and consistent performance across every run. This capability gives manufacturers a dependable domestic source for intricate components that require accuracy at volume.
Rotary Transfer Capability
Multi-Station Machining for Detailed Parts at Scale
Our Hydromat systems combine live tooling, stable fixturing, and as many as sixteen machining stations to complete several operations without removing the part from the machine. Tooling remains active while the workpiece stays stationary, enabling drilling, milling, turning, tapping, burnishing, and other operations during one continuous cycle. Parts can also be inverted within the machine to complete features on both ends.
This approach reduces handling, shortens production times, and delivers consistent results for parts with complex geometries. It’s often selected over CNC machining when several operations must be completed in one setup for faster throughput.
Capacity and Technical Range
Hydromats Designed for Repeatable Performance
We operate a large group of Hydromat rotary transfer machines that handle parts produced from blanks or bar stock up to 1.771 inches in diameter and up to 6 inches in length. Live tooling support and precise station control allow our teams to maintain dependable dimensional accuracy across high-volume production.
Cycle times range from 1.75 seconds to 120 seconds depending on part design. For detailed size ranges and specifications, see the rotary transfer machine chart below.
Production Consistency and Quality
A Stable Machining Process Supported by Trained Operators
Every Hydromat order moves through our ISO 9001:2015 certified system of inspection, tooling control, and operational oversight. This controlled workflow supports accuracy across large production quantities, giving machining parts manufacturers a reliable partner for consistent output. . Our multi-facility operations also support steady scheduling and dependable repeat runs.
Whether the requirement is a repeat program or a complex component with multiple machined features, our teams maintain the same dependable standards from run to run.
Typical Applications
Components Well-Suited for Hydromat Production
Rotary transfer machining supports a wide range of finished parts, including:
- Multi-feature hydraulic and pneumatic components
- Fittings, sleeves, and connectors
- Valves and plumbing components
- Automotive and power equipment parts
- Complex forms requiring several machining operations
- High-volume components that benefit from a single-setup process
